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Validating Injection Stretch-Blow Molding Simulation Through Free Blow Trials

Identifieur interne : 000115 ( France/Analysis ); précédent : 000114; suivant : 000116

Validating Injection Stretch-Blow Molding Simulation Through Free Blow Trials

Auteurs : G. H. Menary [Royaume-Uni] ; C. W. Tan [Royaume-Uni] ; C. G. Armstrong [Royaume-Uni] ; Y. Salomeia [Royaume-Uni] ; M. Picard [France] ; N. Billon [France] ; E. M. A. Harkin-Jones [Royaume-Uni]

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Mots-clés :

Abstract

A 2D isothermal finite element simulation of the injection stretch-blow molding (ISBM) process for polyethylene terephthalate (PET) containers has been developed through the commercial finite element package ABA-QUS/standard. In this work, the blowing air to inflate the PET preform was modeled through two different approaches: a direct pressure input (as measured in the blowing machine) and a constant mass flow rate input (based on a pressure-volume-time relationship). The results from these two approaches were validated against free blow and free stretch-blow experiments, which were instrumented and monitored through highspeed video. Results show that simulation using a constant mass flow rate approach gave a better prediction of volume vs. time curve and preform shape evolution when compared with the direct pressure approach and hence is more appropriate in modeling the pre-blowing stage in the injection stretch-blow molding process.


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<term>Blow molding</term>
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<term>Experimental test</term>
<term>Finite element method</term>
<term>Injection blow molding</term>
<term>Isothermal condition</term>
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<term>Numerical simulation</term>
<term>Pressure effect</term>
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<term>Moulage injection soufflage</term>
<term>Méthode élément fini</term>
<term>Ethylène téréphtalate polymère</term>
<term>Condition isotherme</term>
<term>Modélisation</term>
<term>Modèle 2 dimensions</term>
<term>Simulation numérique</term>
<term>Effet pression</term>
<term>Etude théorique</term>
<term>Vérification expérimentale</term>
<term>Moulage soufflage</term>
<term>Ester polymère</term>
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<div type="abstract" xml:lang="en">A 2D isothermal finite element simulation of the injection stretch-blow molding (ISBM) process for polyethylene terephthalate (PET) containers has been developed through the commercial finite element package ABA-QUS/standard. In this work, the blowing air to inflate the PET preform was modeled through two different approaches: a direct pressure input (as measured in the blowing machine) and a constant mass flow rate input (based on a pressure-volume-time relationship). The results from these two approaches were validated against free blow and free stretch-blow experiments, which were instrumented and monitored through highspeed video. Results show that simulation using a constant mass flow rate approach gave a better prediction of volume vs. time curve and preform shape evolution when compared with the direct pressure approach and hence is more appropriate in modeling the pre-blowing stage in the injection stretch-blow molding process.</div>
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